Fuel System Applications Design & Release Engineer at Ford Motor Company

About Ford

Ford Motor Company, headquartered in Dearborn, Michigan, is a global automotive leader with over 120 years of innovation. From the iconic Model T to today's advanced electric and hybrid vehicles, Ford pioneers propulsion technologies that shape the future of mobility. Our ICE Propulsion and Thermal Systems Engineering (IPTSE) team drives cutting-edge fuel system solutions for high-performance engines. Join Ford's legacy of excellence in Dearborn, MI, and contribute to sustainable automotive engineering.

Role Overview

As a Fuel System Applications Design & Release Engineer in IPTSE, you will spearhead the design, validation, and release of fuel system components for internal combustion engine (ICE) vehicles. Based in Dearborn, MI, this full-time role demands expertise in fuel delivery, storage, and thermal management systems. Collaborate with cross-functional teams to ensure robust, efficient designs that meet Ford's rigorous quality and performance standards. Ideal for engineers passionate about automotive propulsion and ready to impact next-generation vehicles.

Key Responsibilities

Your day-to-day will involve hands-on engineering leadership:

• Develop and release fuel system applications, including pumps, lines, tanks, and injectors for ICE platforms.
• Perform Design Failure Mode and Effects Analysis (DFMEA) to mitigate risks and optimize system reliability.
• Manage supplier sourcing, prototyping, and production part approval process (PPAP).
• Integrate fuel systems with thermal management and propulsion subsystems using CAD tools like CATIA.
• Conduct validation testing, including durability, emissions, and safety compliance per AIAG and Ford standards.

Daily Impact

Expect to interface with global teams, review engineering changes, and drive continuous improvement in fuel efficiency and manufacturability.

Qualifications & Requirements

To excel in this role, bring:

• Bachelor's degree in Mechanical, Automotive, or related engineering field; Master's preferred.
• 3-5 years of experience in fuel systems design and release within the automotive industry.
• Strong proficiency in CAD (CATIA V5/V6), simulation tools, and tolerance analysis.
• Familiarity with automotive standards like ISO/TS 16949, GD&T, and propulsion system integration.
• Excellent problem-solving skills and ability to thrive in a fast-paced, collaborative environment.

Preferred Skills

Experience with high-pressure fuel systems, EV/hybrid transitions, or Six Sigma certification is a plus.

Benefits & Perks

Ford offers premium compensation packages tailored for top talent:

• Estimated salary range of $90,000 - $130,000 USD annually, based on experience and market rates.
• Comprehensive health benefits including medical, dental, vision, and wellness programs.
• Retirement savings with 401(k) matching up to 6%.
• Paid vacation, parental leave, and flexible work options.
• Employee discounts on Ford vehicles and exclusive perks like fitness reimbursements.

Career Growth

At Ford, your career accelerates. This role offers pathways to senior engineering, program management, or leadership in electrification. Access Ford's University for certifications, mentorship programs, and global rotations. Engineers here advance quickly, with 80% promoted internally within 3 years. Leverage Dearborn's innovation hub for exposure to cutting-edge projects in autonomous driving and sustainable fuels.

Why Join Us

Dearborn, MI, is the heart of Ford's operations, offering a vibrant engineering community near top universities and outdoor recreation. Work on vehicles that power millions, with a company committed to carbon neutrality by 2050. Ford values diversity, inclusion, and innovation—join a team where your fuel systems expertise fuels real-world impact. Competitive pay, stability, and purpose-driven work make this the premier opportunity for automotive engineers.

Role FAQs

What is the work environment like?

Hybrid office/lab setting in Dearborn, MI, with state-of-the-art testing facilities and collaborative teams.

Is relocation assistance provided?

Yes, Ford offers relocation support for qualified candidates.

What software tools are used?

Primarily CATIA, Teamcenter, and MATLAB for design and analysis.

Does this role involve travel?

Occasional domestic and international travel to suppliers (10-15%).

How does Ford support work-life balance?

Flexible hours, remote options, and generous PTO ensure sustainability.

Ready to engineer the future? Apply now for Ford's Fuel System Applications Design & Release Engineer position in Dearborn, MI. Keywords: Ford jobs, automotive engineering careers, fuel systems engineer, Dearborn engineering jobs.