About Ford

Ford Motor Company, headquartered in Dearborn, Michigan, is a global automotive icon with over 120 years of innovation. As a pioneer in electric vehicles, autonomous driving, and sustainable mobility, Ford employs more than 180,000 people worldwide. We're transforming the future of transportation with iconic brands like F-150 Lightning and Mustang Mach-E. Joining Ford means contributing to groundbreaking technologies that shape how the world moves.

Role Overview

The Fuel System Applications Design & Release Engineer at Ford in Dearborn, MI, plays a pivotal role in developing next-generation fuel systems for our vehicle lineup. This full-time position involves designing, validating, and releasing fuel system components, ensuring seamless integration into production vehicles. Ideal for engineers passionate about automotive innovation, this role offers hands-on experience with cutting-edge fuel delivery technologies, from gasoline direct injection to hybrid-electric systems.

Why This Role Matters at Ford

In an era of electrification and efficiency, fuel systems remain critical for internal combustion and hybrid powertrains. You'll bridge design concepts with real-world manufacturing, driving Ford's commitment to reliability, performance, and sustainability.

Key Responsibilities

As a Fuel System Applications Design & Release Engineer, your impact will be felt across the product development cycle:

• Lead the design and release of fuel system components, including pumps, injectors, tanks, and lines for various vehicle platforms.
• Perform Design Failure Mode and Effects Analysis (DFMEA) to mitigate risks and ensure system robustness.
• Collaborate with cross-functional teams, including suppliers, manufacturing, and quality assurance, to validate components through testing and simulation.
• Manage engineering change requests and support product launches, from prototype to high-volume production.
• Ensure compliance with federal regulations, such as EPA and CARB emissions standards, and Ford's internal quality metrics.

Qualifications & Requirements

To succeed in this dynamic role, candidates should possess:

• A Bachelor's degree in Mechanical Engineering, Automotive Engineering, or a related field; Master's preferred.
• At least 3-5 years of experience in automotive fuel systems design, applications engineering, or design release.
• Proficiency in CAD tools like CATIA or NX, and simulation software such as GT-SUITE for fuel system modeling.
• Strong understanding of manufacturing processes, GD&T, and automotive validation protocols.
• Excellent communication skills for supplier negotiations and team collaboration.

Preferred: Experience with electrified fuel systems or high-pressure direct injection technologies.

Benefits & Perks

Ford offers a premium compensation package designed to support your professional and personal life:

• Competitive base salary estimated at $65,000-$95,000, plus annual bonuses tied to performance and company success.
• Comprehensive health benefits including medical, dental, vision, and wellness programs.
• 401(k) with up to 6% company match and immediate vesting.
• 20+ days of paid time off, plus parental leave and flexible work options.
• Employee discounts on Ford vehicles, tuition assistance up to $10,000 annually, and onsite fitness centers.

Career Growth

At Ford, your career accelerates with us. This role provides pathways to senior engineering positions, program management, or leadership in EV powertrain development. Access Ford's Global Learning and Development platform for certifications in AI-driven design, sustainability engineering, and more. Many engineers advance to roles influencing global vehicle programs within 3-5 years.

Professional Development Opportunities

Participate in Ford's Technical Leadership Program, mentorship pairings, and international rotations to broaden your expertise.

Why Join Us

Dearborn, MI, is the heart of Ford's innovation ecosystem, just minutes from our world-class proving grounds and advanced labs. Work alongside top talent on vehicles that define the industry, with a culture emphasizing inclusivity, innovation, and impact. Ford's hybrid work model balances collaboration and flexibility, while our commitment to diversity drives creativity. Be part of a company investing $22 billion in U.S. manufacturing through 2025, creating thousands of jobs and leading the charge toward a zero-emission future.

Role FAQs

What is the work environment like?

A blend of office-based design work, lab testing, and occasional travel to suppliers or plants. Ford promotes a collaborative, safety-first culture.

Is relocation assistance provided?

Yes, Ford offers relocation support for eligible candidates moving to Dearborn.

What software tools are used?

Primarily CATIA, Teamcenter PLM, and MATLAB/Simulink, with training provided.

Does this role involve electric vehicles?

Yes, increasingly focused on hybrid and plug-in hybrid fuel systems alongside traditional ICE applications.

How do I apply?

Submit your resume via Ford's careers portal. We're hiring now—don't miss your chance to fuel the future at Ford!