Fuel Systems EVAP Core Components Engineer at Ford in Dearborn, MI

About Ford

Ford Motor Company is a global automotive leader, pioneering advancements in electrification, autonomy, and smart mobility. Headquartered in Dearborn, Michigan, Ford employs over 170,000 people worldwide, driving innovation to create sustainable transportation solutions. From iconic trucks like the F-150 to cutting-edge EVs like the Mustang Mach-E, Ford shapes the future of mobility. As a Fuel Systems EVAP Core Components Engineer, you'll contribute to Ford's mission of building a better world through breakthrough product development.

Role Overview

The Fuel Systems EVAP Core Components Engineer role at Ford in Dearborn, MI, focuses on designing and optimizing Evaporative Emissions (EVAP) systems for next-generation vehicles. EVAP systems are critical for capturing and managing fuel vapors, ensuring compliance with stringent EPA and CARB regulations while enhancing vehicle performance and sustainability. This full-time position offers the chance to work on innovative fuel system architectures, supporting Ford's transition to electrified powertrains. Located in Ford's world-class Product Development Center, you'll collaborate with elite engineers to deliver components that reduce emissions and improve efficiency.

Key Responsibilities

In this pivotal role, you'll drive the engineering lifecycle of EVAP core components, from concept to production. Key responsibilities include:

• Leading the design, analysis, and development of EVAP components such as canisters, valves, and purge systems using CAD tools like CATIA or NX.
• Performing Design Failure Mode and Effects Analysis (DFMEA) to mitigate risks and ensure robust system performance.
• Conducting laboratory and vehicle-level testing for emissions certification, including purge flow, leak detection, and durability assessments.
• Collaborating with suppliers, manufacturing teams, and calibration engineers to integrate EVAP systems into vehicle platforms.
• Analyzing field data and customer feedback to implement continuous improvements, reducing warranty costs and enhancing reliability.

Qualifications & Requirements

To excel as a Fuel Systems EVAP Core Components Engineer at Ford, candidates need:

• Bachelor's degree in Mechanical Engineering, Automotive Engineering, or a related field; Master's preferred.
• 3-5 years of experience in fuel systems, EVAP engineering, or emissions control within the automotive industry.
• Proficiency in engineering tools including MATLAB/Simulink, GT-SUITE for system simulation, and FEA for structural analysis.
• Strong understanding of global emissions standards (EPA Tier 3, Euro 6, CARB LEV III) and OBD-II requirements.
• Excellent problem-solving skills, with experience in root cause analysis using 8D or Six Sigma methodologies.
• Effective communication skills for cross-functional teamwork and technical presentations.

Preferred qualifications include experience with hybrid/electric vehicle fuel systems and familiarity with Ford's Global Product Development Process (GPDP).

Skills That Set You Apart

Stand out with expertise in advanced materials for EVAP components, high-pressure fuel systems, or AI-driven predictive modeling for emissions performance.

Benefits & Perks

Ford offers an industry-leading compensation package tailored to attract top talent:

• Estimated salary range of $65,000 - $95,000 annually, based on experience, with performance-based bonuses up to 20%.
• Comprehensive health benefits including medical, dental, vision, and wellness programs.
• Retirement savings with 401(k) matching up to 6% and employee stock purchase plans.
• Paid vacation, holidays, and flexible work arrangements including hybrid options in Dearborn.
• Tuition assistance, leadership training, and access to Ford's Employee Development Center.

Additional perks include on-site fitness centers, EV charging stations, and exclusive vehicle purchase programs.

Career Growth

At Ford, your career accelerates with structured development paths. Start as an EVAP Engineer and advance to Senior Engineer, Systems Lead, or Chief Engineer roles. Ford University provides thousands of online courses, mentorship programs, and global rotation opportunities. Many engineers progress to leadership in electrification or autonomy teams, with 70% of managerial positions filled internally. Join a company investing $22 billion in U.S. manufacturing through 2025, ensuring long-term stability and advancement.

Why Join Us

Ford isn't just a job—it's a platform for impact. Work on technologies that power millions of vehicles, contribute to carbon neutrality goals by 2050, and be part of a diverse, inclusive culture recognized as a top employer by Forbes and Glassdoor. In Dearborn, enjoy proximity to Ford World Headquarters, vibrant metro Detroit, and a collaborative engineering hub. With a focus on work-life balance and innovation, Ford empowers you to engineer the future of mobility.

Role FAQs

What is the work environment like?

Dynamic mix of office-based design work, lab testing, and occasional vehicle proving grounds visits. Hybrid schedule available post-onboarding.

Is relocation assistance provided?

Yes, comprehensive relocation support for eligible candidates moving to Dearborn, MI.

What software tools does Ford use?

Primarily CATIA V6, Teamcenter PLM, MATLAB, and ANSYS for EVAP development.

How does this role support Ford's EV strategy?

EVAP systems are integral to hybrid and plug-in hybrid vehicles, ensuring low emissions during operation and refueling.

Apply Today!

Ready to fuel the future at Ford? Submit your application and join the movers of the world.