FAA Cold Spray Processor - Level 2 - 1st shift
Honeywell
FAA Cold Spray Processor - Level 2 - 1st shift
Job Description
FAA Cold Spray Processor - Level 2 - 1st Shift
Location: Phoenix, AZ | Workplace Type: On-site
Overview
Join Honeywell's world-class Aerospace team as a FAA Cold Spray Processor - Level 2 on the 1st shift. At Honeywell, we are a Fortune 100 leader in innovative aerospace technologies, and this role plays a critical part in ensuring our products meet the rigorous standards of the Federal Aviation Administration (FAA). Reporting directly to the Production Supervisor, you will operate advanced cold spray equipment to repair and restore critical aircraft components, contributing to the safety and reliability of aviation systems. Working on-site at our state-of-the-art facility in Phoenix, AZ, you will collaborate with a skilled team of engineers and technicians to uphold quality, efficiency, and continuous improvement in our manufacturing processes. This position offers the opportunity to work with cutting-edge technology in a dynamic environment dedicated to aerospace excellence.
Key Responsibilities
- Operate and maintain FAA-approved cold spray systems to apply metallic coatings on turbine blades, engine components, and structural parts with precision and adherence to specifications.
- Perform pre- and post-spray inspections using non-destructive testing (NDT) methods, such as ultrasonic and dye penetrant testing, to verify coating integrity and part conformance.
- Prepare surfaces through grit blasting, masking, and cleaning to ensure optimal adhesion and coating quality per Honeywell and FAA standards.
- Monitor process parameters including gas pressure, temperature, powder feed rates, and spray distances to achieve consistent, high-quality results.
- Document all processing data, inspection results, and deviations in compliance with AS9100 quality management systems and FAA regulations.
- Troubleshoot equipment malfunctions, perform routine maintenance, and collaborate with engineering teams to implement process improvements.
- Adhere to all safety protocols, including PPE usage, hazardous material handling, and lockout/tagout procedures in a high-stakes manufacturing environment.
What Makes This Role Exciting
This role offers hands-on involvement in aerospace innovation, where your expertise directly impacts the performance of aircraft used worldwide. Gain exposure to advanced repair technologies, contribute to Honeywell's legacy of safety and reliability, and grow within a supportive team that values precision and excellence. Enjoy 1st shift stability (typically 6 AM - 2:30 PM), opportunities for certification advancement, and the pride of working on mission-critical components that keep the skies safe.
Summary
As a Cold Spray Processor - Level 2 here at Honeywell, you will ensure our products meet high standards of quality and efficiency, working with a skilled team to maintain smooth operations and improve manufacturing processes. You will report directly to our Production Supervisor, and you’ll work out of our Phoenix, AZ location on a On-site work schedule.
Locations
- 1944 E Sky Harbor Circle, , Phoenix, AZ, US 85034
Salary
60,000 - 120,000 USD / yearly
Source: ai estimated
* This is an estimated range based on market data and may vary based on experience and qualifications.
Skills Required
- Expertise in cold spray technology and high-velocity oxygen fuel (HVOF) processesintermediate
- Proficiency with NDT inspection techniques (PT, MT, UT)intermediate
- Blueprint reading and GD&T interpretationintermediate
- Equipment troubleshooting and basic mechanical maintenanceintermediate
- Knowledge of aerospace materials (titanium, nickel alloys, ceramics)intermediate
- Strong attention to detail and quality focusintermediate
- Effective communication for shift handoffs and team collaborationintermediate
- Computer literacy for data entry in ERP systems like SAPintermediate
- Safety compliance in hazardous environmentsintermediate
- Time management in high-volume productionintermediate
Required Qualifications
- High school diploma or equivalent with 3+ years of hands-on experience in cold spray processing or thermal spray operations in an aerospace or FAA-regulated environment (experience)
- FAA or ASNT Level II certification in non-destructive testing (NDT) methods such as PT, MT, or UT (experience)
- Proven ability to read and interpret engineering blueprints, GD&T, and technical specifications (experience)
- Experience operating high-pressure spray systems and handling metal powders in a manufacturing setting (experience)
- Strong understanding of aerospace quality standards including AS9100, NADCAP, and FAA repair station requirements (experience)
- Ability to lift 50 lbs and work in a fast-paced, on-site production environment (experience)
Preferred Qualifications
- Associate's degree or vocational training in materials science, welding, or aerospace manufacturing (experience)
- NADCAP Auditor training or prior audit experience in coatings processes (experience)
- 5+ years in cold spray repair for turbine engines or airframe components (experience)
Responsibilities
- Set up and operate cold spray robots or manual systems to deposit coatings on OEM and repaired parts, ensuring bond strength exceeds 5000 psi per specification
- Conduct incoming and outgoing inspections using calibrated tools like profilometers, CMMs, and borescopes to validate dimensional accuracy and surface finish
- Mix and load powder feedstock (e.g., titanium, inconel) while maintaining material traceability and shelf-life compliance
- Analyze process data trends to identify and resolve variations, reducing scrap rates below 2%
- Collaborate with quality assurance and engineering teams to qualify new cold spray parameters and support root cause analysis for non-conformances
- Maintain detailed production logs and generate reports for FAA audits and customer submissions
- Train junior processors on safe operations and participate in continuous improvement initiatives like Lean Six Sigma projects
Benefits
- general: Competitive base salary and performance-based incentives
- general: Comprehensive health, dental, and vision insurance with low premiums
- general: 401(k) with generous company match up to 6%
- general: Tuition reimbursement and professional development programs
- general: Paid time off, holidays, and flexible work-life balance initiatives
- general: Employee stock purchase plan and aerospace industry discounts
Tags & Categories
Answer 10 quick questions to check your fit for FAA Cold Spray Processor - Level 2 - 1st shift @ Honeywell.
Related Books and Jobs
FAA Cold Spray Processor - Level 2 - 1st shift
Honeywell
FAA Cold Spray Processor - Level 2 - 1st shift
Job Description
FAA Cold Spray Processor - Level 2 - 1st Shift
Location: Phoenix, AZ | Workplace Type: On-site
Overview
Join Honeywell's world-class Aerospace team as a FAA Cold Spray Processor - Level 2 on the 1st shift. At Honeywell, we are a Fortune 100 leader in innovative aerospace technologies, and this role plays a critical part in ensuring our products meet the rigorous standards of the Federal Aviation Administration (FAA). Reporting directly to the Production Supervisor, you will operate advanced cold spray equipment to repair and restore critical aircraft components, contributing to the safety and reliability of aviation systems. Working on-site at our state-of-the-art facility in Phoenix, AZ, you will collaborate with a skilled team of engineers and technicians to uphold quality, efficiency, and continuous improvement in our manufacturing processes. This position offers the opportunity to work with cutting-edge technology in a dynamic environment dedicated to aerospace excellence.
Key Responsibilities
- Operate and maintain FAA-approved cold spray systems to apply metallic coatings on turbine blades, engine components, and structural parts with precision and adherence to specifications.
- Perform pre- and post-spray inspections using non-destructive testing (NDT) methods, such as ultrasonic and dye penetrant testing, to verify coating integrity and part conformance.
- Prepare surfaces through grit blasting, masking, and cleaning to ensure optimal adhesion and coating quality per Honeywell and FAA standards.
- Monitor process parameters including gas pressure, temperature, powder feed rates, and spray distances to achieve consistent, high-quality results.
- Document all processing data, inspection results, and deviations in compliance with AS9100 quality management systems and FAA regulations.
- Troubleshoot equipment malfunctions, perform routine maintenance, and collaborate with engineering teams to implement process improvements.
- Adhere to all safety protocols, including PPE usage, hazardous material handling, and lockout/tagout procedures in a high-stakes manufacturing environment.
What Makes This Role Exciting
This role offers hands-on involvement in aerospace innovation, where your expertise directly impacts the performance of aircraft used worldwide. Gain exposure to advanced repair technologies, contribute to Honeywell's legacy of safety and reliability, and grow within a supportive team that values precision and excellence. Enjoy 1st shift stability (typically 6 AM - 2:30 PM), opportunities for certification advancement, and the pride of working on mission-critical components that keep the skies safe.
Summary
As a Cold Spray Processor - Level 2 here at Honeywell, you will ensure our products meet high standards of quality and efficiency, working with a skilled team to maintain smooth operations and improve manufacturing processes. You will report directly to our Production Supervisor, and you’ll work out of our Phoenix, AZ location on a On-site work schedule.
Locations
- 1944 E Sky Harbor Circle, , Phoenix, AZ, US 85034
Salary
60,000 - 120,000 USD / yearly
Source: ai estimated
* This is an estimated range based on market data and may vary based on experience and qualifications.
Skills Required
- Expertise in cold spray technology and high-velocity oxygen fuel (HVOF) processesintermediate
- Proficiency with NDT inspection techniques (PT, MT, UT)intermediate
- Blueprint reading and GD&T interpretationintermediate
- Equipment troubleshooting and basic mechanical maintenanceintermediate
- Knowledge of aerospace materials (titanium, nickel alloys, ceramics)intermediate
- Strong attention to detail and quality focusintermediate
- Effective communication for shift handoffs and team collaborationintermediate
- Computer literacy for data entry in ERP systems like SAPintermediate
- Safety compliance in hazardous environmentsintermediate
- Time management in high-volume productionintermediate
Required Qualifications
- High school diploma or equivalent with 3+ years of hands-on experience in cold spray processing or thermal spray operations in an aerospace or FAA-regulated environment (experience)
- FAA or ASNT Level II certification in non-destructive testing (NDT) methods such as PT, MT, or UT (experience)
- Proven ability to read and interpret engineering blueprints, GD&T, and technical specifications (experience)
- Experience operating high-pressure spray systems and handling metal powders in a manufacturing setting (experience)
- Strong understanding of aerospace quality standards including AS9100, NADCAP, and FAA repair station requirements (experience)
- Ability to lift 50 lbs and work in a fast-paced, on-site production environment (experience)
Preferred Qualifications
- Associate's degree or vocational training in materials science, welding, or aerospace manufacturing (experience)
- NADCAP Auditor training or prior audit experience in coatings processes (experience)
- 5+ years in cold spray repair for turbine engines or airframe components (experience)
Responsibilities
- Set up and operate cold spray robots or manual systems to deposit coatings on OEM and repaired parts, ensuring bond strength exceeds 5000 psi per specification
- Conduct incoming and outgoing inspections using calibrated tools like profilometers, CMMs, and borescopes to validate dimensional accuracy and surface finish
- Mix and load powder feedstock (e.g., titanium, inconel) while maintaining material traceability and shelf-life compliance
- Analyze process data trends to identify and resolve variations, reducing scrap rates below 2%
- Collaborate with quality assurance and engineering teams to qualify new cold spray parameters and support root cause analysis for non-conformances
- Maintain detailed production logs and generate reports for FAA audits and customer submissions
- Train junior processors on safe operations and participate in continuous improvement initiatives like Lean Six Sigma projects
Benefits
- general: Competitive base salary and performance-based incentives
- general: Comprehensive health, dental, and vision insurance with low premiums
- general: 401(k) with generous company match up to 6%
- general: Tuition reimbursement and professional development programs
- general: Paid time off, holidays, and flexible work-life balance initiatives
- general: Employee stock purchase plan and aerospace industry discounts
Tags & Categories
Answer 10 quick questions to check your fit for FAA Cold Spray Processor - Level 2 - 1st shift @ Honeywell.
Related Books and Jobs