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Senior Advanced Process Simulation Engineer

Honeywell

Engineering Jobs

Senior Advanced Process Simulation Engineer

full-timePosted: Nov 7, 2025

Job Description

Senior Advanced Process Simulation Engineer

Location: International (Hybrid Workplace)

Overview

At Honeywell, a global leader in aerospace, building technologies, performance materials, and safety solutions, we're seeking a Senior Advanced Process Simulation Engineer to drive innovation in Operator Training Simulators (OTS) and dynamic process simulations. In this pivotal role, you'll lead complex simulation projects that optimize industrial processes, enhance safety, and accelerate operational excellence across our diverse portfolio. Join a collaborative team shaping the future of advanced manufacturing and energy systems in a hybrid work environment that balances flexibility with cutting-edge collaboration.

Key Responsibilities

  • Design, develop, and validate high-fidelity dynamic process simulation models using tools like Aspen HYSYS, UniSim, or custom OTS platforms for real-time operator training and process optimization.
  • Lead multidisciplinary project teams in executing OTS projects from conceptual design through commissioning, ensuring alignment with client specifications and regulatory standards.
  • Perform advanced simulations to predict process behavior under transient conditions, troubleshoot deviations, and recommend control strategy improvements.
  • Integrate simulation models with digital twins, PLC/SCADA systems, and AI-driven analytics to deliver scalable, predictive solutions.
  • Conduct workshops and training sessions for operators and engineers, leveraging simulation insights to enhance plant performance and safety protocols.
  • Collaborate with R&D, operations, and customer teams to innovate simulation methodologies, incorporating emerging technologies like machine learning for hybrid modeling.
  • Prepare technical reports, present findings to stakeholders, and support business development by contributing to proposals and client demonstrations.

What Makes This Role Exciting

This position offers the chance to work on groundbreaking projects in industries like oil & gas, chemicals, and power generation, directly impacting global sustainability goals. You'll enjoy autonomy in a hybrid setup, access to Honeywell's world-class resources, and opportunities to publish papers or speak at industry conferences. Be part of a Fortune 100 company committed to innovation, with a culture that values diverse perspectives and professional growth. Shape the future of process simulation—apply today!

Summary

Ready to shape the future? Join us as a Senior Advanced Process Simulation Engineer and lead cutting-edge OTS and dynamic simulation projects.

Locations

  • 25 Rowe Avenue, Rivervale, , Perth, WA, AU 6103
  • Cannon Hill, Queensland, AU
  • 19 Corporate Drive, , Cannon Hill, QLD, AU 4170

Salary

Estimated Salary Rangelow confidence

60,000 - 120,000 USD / yearly

Source: ai estimated

* This is an estimated range based on market data and may vary based on experience and qualifications.

Skills Required

  • Proficiency in dynamic process simulation tools (Aspen HYSYS, UniSim, DYNSIM)intermediate
  • Expertise in process control theory, PID tuning, and advanced control strategiesintermediate
  • Strong programming skills in Python, MATLAB, or Fortran for model customizationintermediate
  • Knowledge of industrial protocols (OPC, Modbus) and real-time simulation integrationintermediate
  • Analytical problem-solving with experience in root cause analysis and debottleneckingintermediate
  • Excellent communication and presentation skills for technical reporting and stakeholder engagementintermediate
  • Project management abilities using Agile or PMI methodologiesintermediate
  • Familiarity with safety instrumented systems (SIS) and HAZOP studiesintermediate
  • Adaptability to hybrid work and international collaborationintermediate

Required Qualifications

  • Bachelor's degree in Chemical Engineering, Process Engineering, or a related engineering discipline from an accredited university (experience)
  • 5+ years of experience in process simulation, dynamic modeling, and Operator Training Simulator (OTS) development (experience)
  • Proven track record leading simulation projects in industrial sectors such as oil & gas, petrochemicals, or power (experience)
  • Hands-on expertise with simulation software including Aspen HYSYS Dynamics, UniSim Design, or AVEVA/SimSci tools (experience)
  • Strong understanding of process control systems (DCS/PLC) and their integration with simulation environments (experience)
  • Experience with model validation, tuning, and commissioning in real-world plant environments (experience)

Preferred Qualifications

  • Master's degree or PhD in Chemical Engineering or Process Simulation (experience)
  • Certifications such as Aspen HYSYS Advanced Process Modeling or equivalent (experience)
  • Experience with digital twin technologies, machine learning for process modeling, or emulator-based OTS (experience)

Responsibilities

  • Develop and customize dynamic simulation models for OTS, including unit operations, control loops, and safety systems
  • Lead the full lifecycle of simulation projects, from requirements gathering to deployment and post-commissioning support
  • Analyze process data to build accurate hybrid models combining first-principles and empirical approaches
  • Collaborate with cross-functional teams to integrate simulations with Honeywell's Forge platform and IoT solutions
  • Mentor junior engineers and conduct operator training programs using immersive simulation environments
  • Identify and implement process improvements through scenario analysis and what-if studies
  • Ensure compliance with industry standards (e.g., API, IEC) and contribute to continuous improvement of simulation methodologies

Benefits

  • general: Competitive base salary and performance-based bonuses
  • general: Comprehensive health, dental, and vision insurance with low premiums
  • general: 401(k) retirement plan with generous company matching
  • general: Professional development programs, tuition reimbursement, and leadership training
  • general: Flexible hybrid work arrangements promoting work-life balance
  • general: Paid time off, parental leave, and employee assistance programs

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Honeywell logo

Senior Advanced Process Simulation Engineer

Honeywell

Engineering Jobs

Senior Advanced Process Simulation Engineer

full-timePosted: Nov 7, 2025

Job Description

Senior Advanced Process Simulation Engineer

Location: International (Hybrid Workplace)

Overview

At Honeywell, a global leader in aerospace, building technologies, performance materials, and safety solutions, we're seeking a Senior Advanced Process Simulation Engineer to drive innovation in Operator Training Simulators (OTS) and dynamic process simulations. In this pivotal role, you'll lead complex simulation projects that optimize industrial processes, enhance safety, and accelerate operational excellence across our diverse portfolio. Join a collaborative team shaping the future of advanced manufacturing and energy systems in a hybrid work environment that balances flexibility with cutting-edge collaboration.

Key Responsibilities

  • Design, develop, and validate high-fidelity dynamic process simulation models using tools like Aspen HYSYS, UniSim, or custom OTS platforms for real-time operator training and process optimization.
  • Lead multidisciplinary project teams in executing OTS projects from conceptual design through commissioning, ensuring alignment with client specifications and regulatory standards.
  • Perform advanced simulations to predict process behavior under transient conditions, troubleshoot deviations, and recommend control strategy improvements.
  • Integrate simulation models with digital twins, PLC/SCADA systems, and AI-driven analytics to deliver scalable, predictive solutions.
  • Conduct workshops and training sessions for operators and engineers, leveraging simulation insights to enhance plant performance and safety protocols.
  • Collaborate with R&D, operations, and customer teams to innovate simulation methodologies, incorporating emerging technologies like machine learning for hybrid modeling.
  • Prepare technical reports, present findings to stakeholders, and support business development by contributing to proposals and client demonstrations.

What Makes This Role Exciting

This position offers the chance to work on groundbreaking projects in industries like oil & gas, chemicals, and power generation, directly impacting global sustainability goals. You'll enjoy autonomy in a hybrid setup, access to Honeywell's world-class resources, and opportunities to publish papers or speak at industry conferences. Be part of a Fortune 100 company committed to innovation, with a culture that values diverse perspectives and professional growth. Shape the future of process simulation—apply today!

Summary

Ready to shape the future? Join us as a Senior Advanced Process Simulation Engineer and lead cutting-edge OTS and dynamic simulation projects.

Locations

  • 25 Rowe Avenue, Rivervale, , Perth, WA, AU 6103
  • Cannon Hill, Queensland, AU
  • 19 Corporate Drive, , Cannon Hill, QLD, AU 4170

Salary

Estimated Salary Rangelow confidence

60,000 - 120,000 USD / yearly

Source: ai estimated

* This is an estimated range based on market data and may vary based on experience and qualifications.

Skills Required

  • Proficiency in dynamic process simulation tools (Aspen HYSYS, UniSim, DYNSIM)intermediate
  • Expertise in process control theory, PID tuning, and advanced control strategiesintermediate
  • Strong programming skills in Python, MATLAB, or Fortran for model customizationintermediate
  • Knowledge of industrial protocols (OPC, Modbus) and real-time simulation integrationintermediate
  • Analytical problem-solving with experience in root cause analysis and debottleneckingintermediate
  • Excellent communication and presentation skills for technical reporting and stakeholder engagementintermediate
  • Project management abilities using Agile or PMI methodologiesintermediate
  • Familiarity with safety instrumented systems (SIS) and HAZOP studiesintermediate
  • Adaptability to hybrid work and international collaborationintermediate

Required Qualifications

  • Bachelor's degree in Chemical Engineering, Process Engineering, or a related engineering discipline from an accredited university (experience)
  • 5+ years of experience in process simulation, dynamic modeling, and Operator Training Simulator (OTS) development (experience)
  • Proven track record leading simulation projects in industrial sectors such as oil & gas, petrochemicals, or power (experience)
  • Hands-on expertise with simulation software including Aspen HYSYS Dynamics, UniSim Design, or AVEVA/SimSci tools (experience)
  • Strong understanding of process control systems (DCS/PLC) and their integration with simulation environments (experience)
  • Experience with model validation, tuning, and commissioning in real-world plant environments (experience)

Preferred Qualifications

  • Master's degree or PhD in Chemical Engineering or Process Simulation (experience)
  • Certifications such as Aspen HYSYS Advanced Process Modeling or equivalent (experience)
  • Experience with digital twin technologies, machine learning for process modeling, or emulator-based OTS (experience)

Responsibilities

  • Develop and customize dynamic simulation models for OTS, including unit operations, control loops, and safety systems
  • Lead the full lifecycle of simulation projects, from requirements gathering to deployment and post-commissioning support
  • Analyze process data to build accurate hybrid models combining first-principles and empirical approaches
  • Collaborate with cross-functional teams to integrate simulations with Honeywell's Forge platform and IoT solutions
  • Mentor junior engineers and conduct operator training programs using immersive simulation environments
  • Identify and implement process improvements through scenario analysis and what-if studies
  • Ensure compliance with industry standards (e.g., API, IEC) and contribute to continuous improvement of simulation methodologies

Benefits

  • general: Competitive base salary and performance-based bonuses
  • general: Comprehensive health, dental, and vision insurance with low premiums
  • general: 401(k) retirement plan with generous company matching
  • general: Professional development programs, tuition reimbursement, and leadership training
  • general: Flexible hybrid work arrangements promoting work-life balance
  • general: Paid time off, parental leave, and employee assistance programs

Target Your Resume for "Senior Advanced Process Simulation Engineer" , Honeywell

Get personalized recommendations to optimize your resume specifically for Senior Advanced Process Simulation Engineer. Takes only 15 seconds!

AI-powered keyword optimization
Skills matching & gap analysis
Experience alignment suggestions

Check Your ATS Score for "Senior Advanced Process Simulation Engineer" , Honeywell

Find out how well your resume matches this job's requirements. Get comprehensive analysis including ATS compatibility, keyword matching, skill gaps, and personalized recommendations.

ATS compatibility check
Keyword optimization analysis
Skill matching & gap identification
Format & readability score

Tags & Categories

HybridGeneral

Answer 10 quick questions to check your fit for Senior Advanced Process Simulation Engineer @ Honeywell.

Quiz Challenge
10 Questions
~2 Minutes
Instant Score

Related Books and Jobs

No related jobs found at the moment.