About PepsiCo

PepsiCo is one of the world's leading food and beverage companies, with an extensive portfolio that includes iconic brands like Pepsi, Lay's, Gatorade, and Quaker. Operating in over 200 countries, PepsiCo employs more than 300,000 people globally and is committed to sustainable growth, innovation, and delivering consumer-pleasing products. In India, PepsiCo has a strong presence with manufacturing excellence at its core, driving efficiency across its supply chain operations. As a leader in the FMCG sector, PepsiCo invests heavily in advanced manufacturing practices, reliability engineering, and capability building to maintain its competitive edge.

Role Overview

The Lead - Maintenance Reliability & Manufacturing Excellence role at PepsiCo in Gurugram, Haryana, is a pivotal position within the Supply Chain Operations team. This role focuses on spearheading the Asset Care Program, advancing the Manufacturing Excellence agenda, and building capabilities across manufacturing operations. Reporting to senior leadership, you will partner closely with plant teams, regional M&R leads, and cross-functional stakeholders to enhance performance, productivity, and reliability. Key areas include TPM (Total Productive Maintenance) as a Center of Excellence, scorecard development, spare inventory optimization, and driving Lean Six Sigma (LSS) initiatives. This is an opportunity to lead transformative projects in a dynamic foods business unit (BU Foods), contributing to operational excellence and cost optimization in India's fast-paced FMCG landscape.

Key Responsibilities

Operational Excellence in M&R

Prepare master plans for Maintenance & Reliability (M&R) performance, conduct monthly KPI reviews on metrics like Downtime, MTBF, MTTR, Red Tag, and RCA actions. Develop R&M spend dashboards for cost optimization and lead OU (Operational Unit) monthly M&R sector calls. Facilitate prudent spare inventory management in coordination with Plant Engineering Managers.

Manufacturing & ODS Promotion

Promote Operator-Driven Stability (ODS) discipline, track key KPIs, conduct M&W (Maintenance & Work) health checks, and report gaps to plants. Drive productivity linked to M&R and operating efficiency through LSS capability development, partnering with MOS (Manufacturing Operations Support) teams and OU LSS leads in deep dives.

Manufacturing Excellence Agenda

Coordinate TPM master plans, KPM-KPI-KAI step clearances, and consolidate yearly audit reports. Establish monthly TPM reviews, promote engaged culture, and share best practice tools with region leads. Zoom in on circle targets to improve operating and material efficiencies.

SET Capability Build & IPS

Support SET (Skills Enhancement Training) School coordination at OU level, drive IPS (Internal Process Standards) score improvements via action compliance reviews, and consolidate capability needs from cross-OU audits.

PeMM, Cross-Function & AOP

Develop as a Lean PeMM (Performance Excellence Maturity Model) assessor, create PeMM scorecards, and enable horizontal replication of best practices. Lead productivity projects, low-cost automation, digitization, process standardization like Engg Spare Taxonomy, and contribute to AOP (Annual Operating Plan) exercises on time.

Qualifications & Requirements

To succeed in this role, candidates need a Degree in Engineering or Food Technology with 7+ years of Supply Chain experience, ideally in Foods, Beverages, or FMCG sectors focusing on Maintenance, Reliability, or Manufacturing. Proven expertise in implementing Manufacturing Excellence tools like TPM is essential, along with working knowledge of SAP and Engineering Spares Management. Experience leading change initiatives and project management is required. Strong communication, analytical, facilitation, planning, collaboration, and influencing skills are critical, complemented by proficiency in MS PowerPoint and Excel.

Benefits & Perks

PepsiCo offers a rewarding compensation package for this leadership role, estimated at INR 65,000 - 95,000 monthly, including performance bonuses and incentives. Enjoy comprehensive health insurance covering family, wellness programs, and access to modern facilities in Gurugram. Additional perks include subsidized meals, transportation allowances, and generous leave policies. As part of a global giant, benefit from stock options, retirement plans, and employee discounts on PepsiCo products.

Career Growth

This role positions you for rapid advancement within PepsiCo's supply chain and manufacturing leadership track. Gain exposure to regional and global projects, horizontal replications of best practices, and high-visibility initiatives like greenfield projects. PepsiCo's robust talent development programs, including LSS Black Belt training, SET schools, and leadership academies, ensure continuous skill enhancement. High performers often progress to Plant Manager, Regional M&R Lead, or Supply Chain Director roles.

Why Join Us

Join PepsiCo to be part of a purpose-driven company focused on sustainable joy and healthier futures. Work in a collaborative environment with cutting-edge tools in reliability engineering, digitization, and TPM. Located in vibrant Gurugram, enjoy proximity to India's innovation hub while impacting plants nationwide. PepsiCo values diversity, inclusion, and innovation, offering a premium workplace that fosters professional excellence and personal growth.

Role FAQs

What is the work location and hybrid policy?

Based in Gurugram, Haryana, with potential travel to plants. PepsiCo supports hybrid models for optimal flexibility.

Is TPM experience mandatory?

Yes, proven functional experience in leading TPM implementation is required.

What salary can I expect?

Estimated INR 65,000 - 95,000 per month, based on sector rates with buffer for top talent.

Does this role involve international exposure?

Yes, through engagements with region LSS and M&R leads for best practice replications.

How does PepsiCo support career development?

Via SET programs, IPS audits, LSS schools, and structured AOP-linked growth paths.