About PepsiCo

PepsiCo is one of the world's leading food and beverage companies, with a portfolio that includes iconic brands like Pepsi, Lay's, Kurkure, and Tropicana. Operating in over 200 countries, PepsiCo employs more than 300,000 people globally and is committed to sustainable growth, innovation, and delivering joy to consumers. In India, PepsiCo has a robust presence with manufacturing plants, including the state-of-the-art Snacks Plant in Guwahati, Assam, driving the food sector forward through excellence and efficiency.

Role Overview

As the Lead - Manufacturing Excellence at PepsiCo's Guwahati Snacks Plant, you will spearhead the Manufacturing Excellence agenda under the TPM (Total Productive Maintenance) umbrella. Your mission is to foster an engaged environment, deliver year-on-year performance improvements, and position the site as a TPM Center of Excellence (COE). This role involves cross-functional coordination, capability building for frontline teams, gap analysis, and standardizing processes for unit operations. If you thrive in dynamic manufacturing settings and have a passion for operational excellence, this position offers a platform to drive Best in Class performance in a high-volume snacks production facility.

Key Responsibilities

Operational Excellence & TPM Implementation

Prepare master plans for TPM Autonomous Maintenance (AM) & Planned Maintenance (PM) pillars, develop Key Performance Measures (KPMs) linked to Circle Key Activity Indicators (KAIs), and ensure compliance. Create TPM dashboards for governance, capability, and execution tracking. Coordinate steering committee, pillar meetings, and AM-PM joint downtime reviews to boost Technical Availability. Implement effective Tag Management and Work Order systems, while establishing loss data monitoring via PQCDSM and supporting PM circles with JH (Job Hour) coordination.

Engagement & Capability Building

Drive 5S in process and packaging units, conduct CPM audits for equipment upkeep, and organize daily JH programs on the shop floor. Host engagement events like Kaizen, OPL, WED, FS Week, and Safety Week. Train new joiners with induction programs, enable multiskilling through skill mapping and on-the-job training. Collaborate with QA for streamlined maintenance practices aligned with AIB/FS standards.

M&W/ODS, LSS, and Productivity Projects

Promote Operator Driven Stability (ODS) discipline, track KPIs, conduct daily reviews, and perform M&W health checks. Drive LSS Green Belt (GB) and Black Belt projects via Power Steering, ensuring tollgate reviews and financial compliance. Coordinate deep dives with P&P teams, consolidate savings potential, and establish monthly action follow-ups.

SET Capability & Replication

Build SET (Safety, Environment, Training) capabilities, support SET School coordination, and participate in SET IPS initiatives. Engage with Region LSS and M&R Leads for horizontal replication of Best Practices (BPTs) and effective PeMM coordination with PM and JH leads.

Qualifications & Requirements

To excel in this role, candidates must be Engineering Graduates with at least 5 years of industry experience, including 3-6 years of hands-on TPM or Manufacturing Excellence implementation in a system-driven manufacturing organization. Completion of Certified TPM Facilitator and LSS Green Belt courses is highly desirable. Strong leadership, analytical skills, and experience in food & beverage manufacturing will set you apart.

Benefits & Perks

PepsiCo offers a rewarding package including competitive salaries estimated at INR 16.5L - 25.75L per annum, performance-based incentives, and comprehensive health insurance. Enjoy professional development opportunities, subsidized meals, transportation, and wellness programs. Participate in global training initiatives and employee engagement activities tailored for work-life balance.

Career Growth

At PepsiCo, your career trajectory is limitless. This Lead role serves as a launchpad to senior manufacturing leadership positions across India and globally. Access LSS Black Belt certifications, TPM advanced training, and cross-functional exposure. PepsiCo's commitment to internal mobility ensures high performers advance rapidly in a merit-based culture.

Why Join Us

Join PepsiCo's Guwahati Snacks Plant to be part of a transformative journey in India's FMCG sector. Work with cutting-edge TPM and LSS methodologies in a high-impact environment. Contribute to sustainable manufacturing, innovate processes, and grow with a company that values excellence, diversity, and employee success. Guwahati offers a vibrant location with professional opportunities in a growing industrial hub.

Role FAQs

What is the experience level required?

Minimum 5 years industry experience, with 3-6 years in TPM/Manufacturing Excellence in manufacturing setups.

Is relocation support provided?

PepsiCo offers relocation assistance for eligible candidates joining the Guwahati plant.

What certifications are preferred?

Certified TPM Facilitator and LSS Green Belt are desirable.

How does this role impact plant performance?

You will drive YOY improvements through TPM, LSS projects, and cross-functional coordination, targeting Best in Class metrics.

Is this a full-time position?

Yes, full-time role at the Guwahati Snacks Plant.