Lean and Six Sigma Team Manager - Ford Motor Company, Ypsilanti, MI

About Ford

Ford Motor Company is a global automotive leader, renowned for pioneering electric vehicles, autonomous driving technology, and sustainable mobility solutions. Founded in 1903, Ford has revolutionized transportation with iconic models like the F-150 and Mustang, while pushing boundaries in smart manufacturing. Headquartered in Dearborn, Michigan, Ford employs over 170,000 people worldwide, operating state-of-the-art plants that produce world-class vehicles. At Ford, innovation drives everything—from advanced battery tech to AI-optimized assembly lines. Joining Ford means contributing to a legacy of excellence and shaping the future of mobility.

Role Overview

The Lean and Six Sigma Team Manager at Ford's Ypsilanti, MI facility is a pivotal leadership role within our Manufacturing division. You'll spearhead continuous improvement efforts, leveraging Lean principles and Six Sigma methodologies to enhance operational efficiency in our high-tech production environment. This position reports to senior manufacturing leadership and involves managing a dedicated team focused on waste reduction, process standardization, and performance optimization. Ideal for seasoned professionals passionate about data-driven transformations in the automotive sector, this role offers direct impact on Ford's smart vehicle production.

Key Responsibilities

As Lean and Six Sigma Team Manager, your core duties include:

• Leading cross-functional Lean and Six Sigma projects to achieve measurable improvements in quality, cost, and delivery metrics.
• Managing a team of 8-12 specialists, providing coaching, performance evaluations, and development plans.
• Conducting root cause analysis using tools like DMAIC, Value Stream Mapping, and Statistical Process Control.
• Collaborating with plant engineers, operators, and suppliers to implement sustainable process changes.
• Tracking KPIs such as OEE, defect rates, and cycle times, reporting results to executive stakeholders.
• Facilitating Kaizen events and training programs to foster a culture of continuous improvement.

Qualifications & Requirements

To excel in this role, candidates should possess:

• Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a related discipline; Master's preferred.
• ASQ Certified Six Sigma Black Belt or equivalent (Lean certification a plus).
• 7+ years of experience in lean manufacturing and Six Sigma, with at least 3 years in team leadership.
• Strong proficiency in Minitab, AutoCAD, or similar software for data analysis and simulation.
• Excellent communication skills for presenting to diverse audiences, from shop floor to C-suite.
• Experience in automotive or high-volume manufacturing environments is highly desirable.

Preferred Skills

Bonus qualifications include knowledge of Industry 4.0 technologies, such as IoT for predictive maintenance, and a track record of delivering multimillion-dollar savings through process improvements.

Benefits & Perks

Ford offers an unmatched compensation package designed to reward excellence:

• Competitive base salary estimated at $65,000-$95,000, plus annual bonuses tied to performance.
• Comprehensive Ford benefits including medical, dental, vision coverage starting Day 1.
• 401(k) retirement savings with up to 6% company match and immediate vesting.
• 20+ days of paid time off, plus paid holidays and flexible work options.
• Tuition assistance up to $15,000 annually for advanced degrees or certifications.
• On-site fitness centers, childcare support, and employee vehicle purchase programs.

Career Growth

Ford invests heavily in talent development. As Lean and Six Sigma Team Manager, you'll access leadership training through Ford's College for Automotive Leadership, mentorship programs, and global rotation opportunities. High performers advance to roles like Plant Lean Director or Global Continuous Improvement Lead, with many alumni reaching VP levels. Our commitment to internal mobility ensures your career accelerates alongside Ford's innovation engine.

Why Join Us

Work at the forefront of automotive manufacturing in Ypsilanti, MI, a hub for Ford's cutting-edge operations. Be part of building electric F-150 Lightning trucks and next-gen EVs that redefine transportation. Ford's culture emphasizes inclusivity, innovation, and impact—join a team where your expertise drives real-world results. With a stable, profitable company and endless growth potential, this is your chance to lead transformative change.

Role FAQs

What is the work environment like?

A dynamic mix of office-based strategy and hands-on plant floor engagement in a modern, safe facility equipped with robotics and automation.

Is relocation assistance provided?

Yes, Ford offers relocation support for qualified candidates moving to Ypsilanti, MI.

What are the next steps to apply?

Submit your resume and Lean/Six Sigma certifications via Ford's careers portal. Selected candidates will undergo interviews and a practical assessment.

Does Ford support work-life balance?

Absolutely—flexible scheduling, remote hybrid options for planning work, and robust wellness programs ensure sustainability.

This role is full-time, offering stability and excitement in Ford's manufacturing excellence journey. Apply today to lead the future of efficient mobility.