Refrigerant Sub System Core Engineer at Ford Motor Company

About Ford

Ford Motor Company stands as a cornerstone of the global automotive industry, pioneering electric vehicles, autonomous driving technology, and sustainable mobility solutions. Headquartered in Dearborn, Michigan, Ford employs over 170,000 people worldwide, driving innovation in thermal systems and beyond. As a leader in automotive engineering, Ford invests heavily in cutting-edge research to shape the future of transportation. Joining Ford means contributing to iconic brands like F-150 Lightning and Mustang Mach-E while enjoying a collaborative, forward-thinking environment.

Role Overview

The Refrigerant Sub System Core Engineer position within Ford's Global Thermal Systems and Mounts team focuses on advancing thermal management and refrigerant subsystems (TMSS & RSS). Based in Dearborn, MI, this full-time role involves designing, testing, and optimizing refrigerant circuits critical to vehicle HVAC performance and efficiency. Engineers in this position play a pivotal role in developing next-generation vehicles that meet stringent environmental standards and enhance driver comfort. With Ford's commitment to electrification, you'll tackle challenges in low-GWP refrigerants and integrated thermal solutions for EVs.

Key Responsibilities

As a Refrigerant Sub System Core Engineer, your daily impact includes:

• Leading the design and development of refrigerant subsystems, including evaporators, condensers, and expansion devices.
• Performing simulations and analyses using tools like AMESim, GT-SUITE, or MATLAB to predict system performance.
• Conducting lab and vehicle-level testing to validate subsystem efficiency, leak rates, and durability.
• Collaborating with cross-functional teams, including aerodynamics, powertrain, and controls engineers, for seamless integration.
• Ensuring compliance with global regulations such as SAE J639 and EPA refrigerant handling standards.
• Supporting supplier selection, DFMEA activities, and continuous improvement initiatives for cost and performance optimization.

Qualifications & Requirements

To excel in this role, candidates should possess:

• A Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, or a closely related discipline.
• At least 3-5 years of hands-on experience in refrigerant systems, HVAC, or thermal management within the automotive sector.
• Strong knowledge of thermodynamics, heat transfer, and two-phase flow principles.
• Proficiency in CAD software (e.g., CATIA, NX) and simulation tools for refrigerant circuit modeling.
• Excellent problem-solving skills and the ability to thrive in a fast-paced, team-oriented environment.
• Familiarity with automotive industry standards, including IATF 16949 and functional safety (ISO 26262).

Preferred qualifications include experience with electric vehicle thermal management or low-global-warming-potential (low-GWP) refrigerants like R-1234yf.

Benefits & Perks

Ford offers an industry-leading compensation package tailored to attract top engineering talent:

• Competitive base salary estimated between $65,000 and $95,000 annually, plus performance incentives.
• Comprehensive medical, dental, and vision coverage with low employee premiums.
• 401(k) plan with up to 6% company match and immediate vesting.
• Paid parental leave, adoption assistance, and flexible work arrangements.
• On-site fitness centers, childcare services, and employee discount programs for Ford vehicles.
• Tuition assistance for advanced degrees and professional certifications.

Career Growth

At Ford, career progression is a reality. This role opens doors to senior engineering positions, project leadership, and global assignments. Ford's robust leadership development programs, mentorship opportunities, and internal mobility platform empower you to advance. Many engineers transition into roles like Chief Thermal Engineer or Program Thermal Lead, contributing to flagship EV programs. With Ford's $30+ billion investment in EVs by 2025, your expertise in refrigerant systems positions you at the forefront of sustainable automotive innovation.

Why Join Us

Choosing Ford means more than a job—it's a chance to engineer the future. Work alongside world-class talent in state-of-the-art facilities like the Dearborn Truck Plant and Research Center. Ford's culture emphasizes innovation, diversity, and inclusion, with employee resource groups supporting work-life balance. Located in vibrant Dearborn, MI, enjoy proximity to cultural landmarks, excellent schools, and easy access to Detroit's urban amenities. Ford's commitment to zero-emission vehicles by 2050 ensures your work has lasting environmental impact.

Role FAQs

What is the work environment like?

The role blends office-based design work with hands-on lab testing in a collaborative, high-tech setting. Hybrid options may be available post-onboarding.

Is relocation assistance provided?

Yes, Ford offers relocation support for eligible candidates moving to Dearborn, MI.

What tools and software will I use?

Expect to work with CATIA for CAD, ESI CFD for simulations, and refrigerant-specific tools like CoolProp.

How does this role support Ford's EV strategy?

Directly contributes to efficient thermal management in battery electric vehicles, optimizing range and passenger comfort.

Are there opportunities for international travel?

Yes, collaboration with global suppliers and teams may involve travel to Europe or Asia.

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