About Mohawk Industries

Mohawk Industries stands as the world's largest flooring company, a global leader in innovative flooring solutions with over 40,000 dedicated employees across more than 100 manufacturing facilities worldwide. Headquartered in the United States, Mohawk generates billions in annual revenue, serving residential, commercial, and industrial markets with premium carpet, hardwood, laminate, tile, and stone products. Our commitment to sustainability is unmatched, with initiatives recycling millions of pounds of materials annually and reducing carbon footprints through energy-efficient processes. As a Sr Process Engineer in Thomasville, North Carolina, you'll join a powerhouse that's reshaping the flooring industry while prioritizing employee success and innovation.

Role Overview

The Sr Process Engineer position at Mohawk Industries in Thomasville, NC, is a pivotal role within our state-of-the-art manufacturing operations. This full-time opportunity focuses on optimizing production processes in the flooring sector, ensuring maximum efficiency, product quality, and safety. Reporting to the engineering manager, you'll leverage advanced technical expertise to drive continuous improvement in high-volume manufacturing environments. Ideal for seasoned engineers passionate about lean principles and data-driven decision-making, this role offers the chance to impact Mohawk's industry-leading production lines directly.

What You'll Do Daily

Expect hands-on involvement in process analysis, from troubleshooting complex machinery issues to spearheading automation upgrades. Your work will directly contribute to reducing waste, boosting throughput, and maintaining Mohawk's reputation for superior flooring products.

Key Responsibilities

In this senior-level position, your core duties include:

• Leading process improvement initiatives using methodologies like Lean, Six Sigma, and Kaizen to achieve measurable gains in OEE (Overall Equipment Effectiveness).
• Conducting detailed process audits and data analysis with tools such as Minitab or JMP to pinpoint inefficiencies.
• Designing and validating new process flows, including equipment specifications and layout optimizations for flooring production lines.
• Collaborating with production, quality assurance, and R&D teams to implement changes that enhance product consistency and reduce defects.
• Training operators and technicians on updated processes and serving as a subject matter expert during audits and certifications.

These responsibilities position you at the heart of Mohawk's operational excellence, where your innovations translate to real-world results in the competitive flooring manufacturing landscape.

Qualifications & Requirements

To excel as a Sr Process Engineer at Mohawk Industries, candidates should possess:

• A Bachelor's degree in Chemical, Mechanical, Industrial Engineering, or a closely related discipline; advanced degrees preferred.
• At least 5-7 years of hands-on experience in process engineering within manufacturing, ideally in flooring, textiles, or continuous process industries.
• Proven track record with process optimization tools, including DMAIC, SPC (Statistical Process Control), and DOE (Design of Experiments).
• Strong proficiency in software like AutoCAD, MATLAB, or ERP systems (e.g., SAP).
• Excellent problem-solving skills, with the ability to lead projects and communicate technical concepts to non-technical stakeholders.

Certifications such as Six Sigma Black Belt or Lean Practitioner are highly advantageous. Mohawk values diversity and encourages applications from underrepresented groups in engineering.

Benefits & Perks

Mohawk Industries offers a premium compensation package designed to reward top talent:

• Competitive salary estimated at $95,000-$130,000 annually, based on experience, plus performance incentives.
• Comprehensive medical, dental, and vision coverage with low premiums.
• Generous 401(k) matching up to 6% of salary.
• Paid vacation, sick leave, and 10+ paid holidays.
• Tuition reimbursement for ongoing professional development.
• On-site fitness centers, employee assistance programs, and wellness initiatives.

Relocation assistance may be available for qualified candidates relocating to Thomasville, NC.

Career Growth & Training

At Mohawk, career advancement is a reality, not a promise. Our Sr Process Engineers often progress to roles like Engineering Manager, Plant Operations Leader, or Corporate Process Excellence Director. We invest in your growth through Mohawk University, offering leadership training, technical certifications, and mentorship programs. With internal mobility across 100+ locations, your trajectory is limitless in our global enterprise.

Why Join Mohawk

Choosing Mohawk means aligning with a stable, innovative leader in the flooring industry. Thomasville, NC, offers a vibrant community with a low cost of living, proximity to outdoor recreation, and easy access to major cities like Charlotte and Atlanta. Join a company recognized as a top employer by Forbes and Fortune, where your engineering expertise fuels sustainable growth and industry disruption.

Role FAQs

What is the work schedule for the Sr Process Engineer role?

This full-time position typically follows a standard Monday-Friday schedule (8 AM - 5 PM), with occasional flexibility for project deadlines or 24/7 manufacturing support. Overtime opportunities are available during peak production cycles.

What are the main skills needed for this Sr Process Engineer job at Mohawk?

Key skills include process optimization, Lean/Six Sigma expertise, data analysis, manufacturing engineering, and strong project management. Experience in flooring or continuous process industries is a plus.

Does Mohawk provide training for process engineering tools?

Yes, Mohawk offers extensive onboarding, including training on proprietary systems, software like Minitab, and certifications through our internal learning platform.

Is relocation support available for this Thomasville, NC position?

For top candidates, relocation assistance including temporary housing and moving expenses may be provided to ensure a smooth transition.