Staff Battery Pack Engineer - Ford Motor Company, Long Beach, CA

About Ford

Ford Motor Company is a global automotive powerhouse, pioneering the future of mobility since 1903. As the movers of the world and makers of tomorrow, Ford leads in electric vehicles (EVs), autonomous driving, and sustainable transportation. With iconic brands like Mustang Mach-E and F-150 Lightning, Ford is accelerating the shift to electrification. Our Long Beach, CA facility is at the heart of Ford's BlueOval Battery initiatives, driving innovation in advanced battery technology to power the next generation of EVs. Join a team that's redefining automotive engineering and building a better world together.

Role Overview

As a Staff Battery Pack Engineer at Ford in Long Beach, CA, you will play a pivotal role in designing, developing, and optimizing battery packs for Ford's electric vehicle lineup. This senior-level position demands expertise in electrochemical systems, thermal management, and high-volume manufacturing. Reporting to the Battery Systems Engineering Manager, you will collaborate with multidisciplinary teams to deliver robust, high-performance battery solutions that meet stringent automotive standards. If you're passionate about EV battery innovation and ready to contribute to Ford's electrification strategy, this full-time role offers unparalleled opportunities in a cutting-edge environment.

Key Responsibilities

Design and Development

Lead the design of battery pack architectures using advanced CAD tools like CATIA or NX. Optimize cell-to-pack integration for energy density, safety, and cost efficiency. Perform finite element analysis (FEA) for structural integrity and crashworthiness.

Testing and Validation

Develop and execute rigorous testing protocols, including abuse testing, cycle life evaluation, and environmental simulations. Analyze data from battery management systems (BMS) to refine performance and reliability.

Cross-Functional Collaboration

Partner with propulsion, chassis, and software teams to ensure seamless battery integration. Support supplier qualification and scale-up to high-volume production.

Innovation and Compliance

Stay ahead of industry trends in solid-state batteries and next-gen chemistries. Ensure all designs comply with ISO 26262, UN 38.3, and SAE J2464 standards.

Qualifications & Requirements

To excel as a Staff Battery Pack Engineer at Ford, candidates must hold a Bachelor's degree in Electrical Engineering, Mechanical Engineering, Chemical Engineering, or a related field; a Master's or PhD is highly preferred. You bring 7+ years of hands-on experience in lithium-ion battery pack design for automotive or aerospace applications. Proficiency in MATLAB/Simulink for modeling, ANSYS for simulations, and Python for data analysis is essential. Familiarity with battery cell chemistries (NMC, LFP), BMS algorithms, and high-voltage safety protocols is required. Strong problem-solving skills, experience with DFMEA/PFMEA, and the ability to thrive in a fast-paced, agile environment are key. U.S. citizenship or permanent residency is required due to ITAR compliance.

Benefits & Perks

Ford offers a premium compensation package tailored for top engineering talent. Enjoy a competitive salary range with annual bonuses tied to performance and company success. Our comprehensive benefits include medical, dental, and vision coverage starting on day one, plus a 401(k) with up to 6% company match. Receive 17 days of PTO annually, plus paid holidays and flexible work options. Ford provides tuition assistance for advanced degrees, on-site fitness centers, and EV charging stations at our Long Beach campus. Additional perks include stock purchase plans, employee vehicle discounts, and wellness programs promoting work-life balance.

Career Growth

At Ford, your career trajectory is limitless. As a Staff Battery Pack Engineer, you'll have access to leadership development programs, mentorship from EV pioneers, and opportunities to lead global projects. Advance to Principal Engineer, Battery Systems Architect, or Director roles within Ford's BlueOval Battery ecosystem. Our commitment to internal mobility means 80% of leadership positions are filled by internal promotions. Engage in cutting-edge R&D through Ford's Research & Innovation centers, patent your inventions, and present at industry conferences like AABC or EVS.

Why Join Us

Ford is more than a car company—it's a mobility innovator transforming lives through electrification. In Long Beach, CA, you'll work in a state-of-the-art facility with proximity to Southern California's tech and aerospace hubs. Be part of Ford's $50B+ investment in EVs, powering 2 million vehicles annually by 2026. Our inclusive culture fosters diversity, with employee resource groups and a focus on sustainability. Join 180,000+ Ford team members worldwide who are rolling up their sleeves to build a better future. This is your chance to shape the future of transportation at a legacy brand embracing tomorrow.

Role FAQs

What experience level is required?

Senior-level with 7+ years in battery engineering; mid-career experts are encouraged to apply.

Is relocation assistance provided?

Yes, comprehensive relocation support for qualified candidates moving to Long Beach, CA.

What tools does the team use?

CAD (CATIA/NX), simulation (ANSYS/LTSpice), programming (Python/MATLAB), and PLM systems.

Is this role hybrid or onsite?

Primarily onsite to support lab and prototyping work, with flexible hybrid options.

How does Ford support professional certifications?

Full reimbursement for ASQ CQE, Six Sigma Black Belt, or battery-specific credentials.